Overhead Link Bolt Issue on Model 3

[Gaunter_O_Dimm]

I ran into a problem while fixing a squeaky steering issue on my 2019 Model 3 SR+. The bolt connecting the overhead link to the steering knuckle got its threads crushed during removal, and a replacement bolt also struggled with alignment on the left side.

Here’s what I’ve tried so far:

Used a stainless steel replacement bolt temporarily, but it corroded quickly.
Installed an aftermarket overhead link with a new bolt, but the thread issue persisted.
Current Plan:
I’m considering tapping or reaming the threads to fix the alignment issue and using a coated bolt with plumber’s tape to prevent future corrosion.

Has anyone dealt with similar alignment or corrosion problems?

 

[CrazyinEV]

I think you are overcomplicating things. Why would you forge the alignment? It is more like you are trying to "kill" the car. I would go more on the route of more frequent maintenance or adjustments.

 

[Pundo]

It sounds like you're on the right track with tapping the threads and using a coated bolt. Ensure proper torque and alignment.